Home

Beyond SpaceX: The Rising Stars of the U.S. Rocket Industry

While traditional giants like Northrop Grumman and United Launch Alliance continue to contribute to space exploration with decades of experience, a new wave of ambitious and pioneering companies is rising.

Over the past two decades, space exploration has shifted from being a government-dominated endeavor to one that increasingly includes significant private-sector participation and innovation. For better or worse, Elon Musk’s SpaceX currently has a near-monopoly in the industry, with its reusable and freakishly reliable Falcon 9 rocket performing flights on a regular basis.

But that doesn’t mean it’s always going to be this way. SpaceX may dominate the market, but it doesn’t hold a monopoly on innovation. A new wave of NewSpace companies is on the rise, potentially threatening SpaceX’s grip on the industry, or at least threatening to take a piece of the spaceflight pie.

Rocket Lab, the U.S.-based firm founded in 2006 by CEO Peter Beck, is emerging as the most serious rival to Elon Musk’s SpaceX. In August, Erik Rasmussen of analyst firm Stifel described the company as “one of the highest-quality space companies to enter the market.”

Known for its Electron light-lift vehicle, which now routinely dispatches small satellites to low Earth orbit, Rocket Lab is working to reuse the rocket’s boosters, doing so for the first time on August 23. The initial plan was to recover returning boosters with helicopters, but Rocket Lab has since shifted to post-splashdown recoveries, as it is simpler, safer, and viable. The company is also breaking new ground with its in-house 3D-printing technology and dual-launch site operations, with facilities in New Zealand and the Mid-Atlantic Regional Spaceport in Wallops Island, Virginia.

The current focal point of Rocket Lab’s advancement is the development of the Neutron rocket, a medium-lift launch vehicle with a 13-metric-ton payload capacity (to low Earth orbit) that’s poised to compete with SpaceX’s Falcon 9. Billed by Beck as a “purpose-built megaconstellation building machine,” Neutron’s anticipated launch in 2024 would directly challenge SpaceX’s industry dominance. Rocket Lab’s plan is to charge $50 million per launch—a competitive pricing strategy considering SpaceX’s $67 million tag for Falcon 9, according to CNBC. The ambitious plan includes a projected refly capability of the Neutron booster between 10 and 20 times.

The company offers—or eventually hopes to offer—other space-related services, including spacecraft design, manufacturing, components, on-orbit management solutions, and satellite constellation management services. The publicly traded Rocket Lab is currently valued at around $1.8 billion.

Though it remains to be seen if Rocket Lab can effectively contest SpaceX’s current hegemony, it’s evident that the space launch landscape is set for an intensified level of competition. That said, the race for space is not a solitary sprint but a marathon—one that requires as much technical innovation as it does patience.

Founded by Max Polyakov and Tom Markusic in 2017, private U.S. company Firefly Aerospace is also emerging as a key player in the new space race. The company is seeking to make a name for itself in providing launch, lunar, and in-space services, and it’s hoping to attract both commercial and government clients.

The company’s operational light-lift launch vehicle, the Firefly Alpha, is a two-stage, fully expendable rocket. However, calling it “operational” might be a bit of a stretch as it has, thus far, struggled to achieve flawless execution, with its first two launches in September 2021 and October 2022 falling short of expectations due to various technical hurdles. With Alpha, the company aims to reach a launch pace of one per month by 2024, according to Ars Technica.

Currently, the company is also in the process of developing a medium launch vehicle, known as MLV, which is expected to be ready by 2025. Firefly claims that the MLV will enable direct payload deliveries to customers’ preferred orbits, offering a comparable cost per kilogram to existing reusable rockets.

MLV will be powered by seven Firefly Miranda engines, which are also under development. Firefly says MLV will “evolve” into a reusable vehicle over time. Slated to launch from Virginia’s Mid-Atlantic Regional Spaceport on Wallops Island, the MLV is designed for compatibility with other launch ranges, including Cape Canaveral Space Force Station (CCSFS) in Florida, and Vandenberg Space Force Base (VSFB) in California. Once operational, the MLV could prove to be a worthy competitor to Rocket Lab’s Neutron and SpaceX’s Falcon 9.

In addition to its MLV project, Firefly is also actively involved in lunar missions and rapid-response satellite launches. Its Blue Ghost lunar lander is slated to deliver 13 commercial and government payloads to the lunar surface in 2024, featuring 10 NASA-sponsored payloads as part of the Commercial Lunar Payload Services (CLPS) initiative. Simultaneously, the company is working on the Victus Nox project with the Pentagon, aiming to launch a satellite within 24 hours of its delivery. In August, Firefly announced its upcoming orbital utility vehicle, dubbed Elytra.

With a total of $302 million in funding raised over 9 rounds, the latest of which was a Series C round on Feb 16, 2023, Firefly Aerospace’s ambitious endeavors are not just far-reaching, but also reasonably well-backed.

Blue Origin, founded by Amazon billionaire Jeff Bezos in 2000, stands as another potential rival to SpaceX. Despite being in the spaceflight business for over two decades, however, the company has yet to place a rocket into orbit, a shortcoming not lost on Musk, who has taken the opportunity to lambast his rocket rival. But whereas Musk is willing to “move fast and break things,” Bezos is taking a decidedly more cautious approach.

That said, Blue Origin is using its New Shepard suborbital rocket for space tourism purposes, which launches paying customers on 10-minute flights to altitudes beyond the Kármán Line—the internationally recognized boundary of space. The first crewed flight of New Shepard, which included Bezos himself, took place on July 20, 2022.

While Blue Origin has dipped its toes into space tourism, its long-term vision is far grander. Its development of New Glenn, a $2.5 billion heavy-lift rocket, would transform the company into a serious contender in the global spaceflight industry. Despite facing multiple delays since the project’s inception in 2014, New Glenn is tentatively set to launch next year, but we’ll believe it when we see it.

The 313-foot-tall (95-meter) rocket, powered by seven methane-burning BE-4 engines, features a reusable first stage capable of generating 3.85 million pounds of thrust at liftoff, according to Blue Origin. The rocket is designed to carry 45 metric tons to low Earth orbit and 13 metric tons to geostationary transfer orbit. Blue Origin anticipates around 25 flights from each booster before they’re retired. NASA is already betting on the unflown New Glenn for a Mars mission next year, adding to the pressure on Blue Origin to get its rocket up and flying.

Additionally, Blue Origin is contributing to NASA’s Artemis program with the development of a lunar lander named Blue Moon. A lucrative $3.4 billion contract tasks the Blue Origin-led team, known as the National Team, to design, develop, and test the crewed lander. The team, which includes Lockheed Martin, Boeing, Draper, Astrobotic, and Honeybee Robotics, is aiming for a fully reusable four-person lander for Artemis 5, scheduled for 2029.

Excitingly, Blue Moon will stay in lunar orbit once it gets there, periodically refueled by a space tug built by Lockheed Martin. As Blue Origin pushes the boundaries of space exploration, its contributions continue to shape the trajectory of the new space race.

Relativity Space, a rocket company founded in 2015 and headquartered in Long Beach, California, is likewise on track to reshape the commercial space launch industry. The company’s tagline makes its ambitions clear, as the private firm “is on a mission to become the next great commercial launch company.”

Core to its mission is the company’s focus on proprietary cutting-edge 3D-printing technologies. Relativity Space is seeking to develop the world’s first 3D-printed rocket, a move that could revolutionize the aerospace industry by significantly reducing production costs and accelerating manufacturing timelines. Its ultimate objective is to construct rockets that are at least 95% 3D printed. The company claims that its Stargate metal 3D printer can construct a rocket in just 60 days and also result in a process that requires fewer parts to a significant degree.

Its first foray into this pioneering technique was the Terran 1 rocket, a 110-foot tall vehicle built primarily of 3D-printed parts (85% to be exact) and fueled by a liquid methane-oxygen propellant known as methalox. The Terran 1 made its debut on the “Good Luck, Have Fun” mission launched in March 2023, and though it failed to reach orbit during its inaugural launch, it survived the Max-Q phase—when a rocket undergoes maximal aerodynamic stress—a promising outcome that points to the viability of 3D-printed rockets.

Having successfully demonstrated the potential of 3D printing, Relativity Space has retired Terran 1 and is now setting its sights on the development of Terran R. According to Tim Ellis, Relativity Space co-founder and CEO: “Our first chapter as a company was to prove to the world 3D printed rockets were viable. We just did that with Terran 1. Our second chapter is to build the next great launch company with Terran R.”< Source: Gizmodo

Previous

Next